Alternative text: Cora's Garage
Alternative text: Jackie_Wilson_Poster_Pic
Alternative text: We're getting close! We only need to weld in the new corner, drill out one rivet hole, and then begin the final installation. N.B. - Do not mount the rivets as shown in the photo; I was only using the rivets to position the floor pan. The rivet head has to be on the fiberglass side!
Alternative text: KU
Alternative text: For fitting the sides and front of the floor pan, we secured the pan with sheet metal screws go the rear bulkhead (after aligning it with the rear template).
Alternative text: This is the relief cut that was needed to raise the front left seat mount by 1.5 inches.
Alternative text: Adding in new sheet metal...
Alternative text: Making the template for the front left corner of the pan...
Alternative text: Tracing out the new template in sheet metal.
Alternative text: Trail fitting the new corner,
Alternative text: We're getting close! We only need to weld in the new corner, drill out one rivet hole, and then begin the final installation. N.B. - Do not mount the rivets as shown in the photo; I was only using the rivets to position the floor pan. The rivet head has to be on the fiberglass side!
Alternative text: Cutting out the old floor pan.
Alternative text: Trial fitting the driver's side floor pan.
Alternative text: Cora with the driver's door removed.
Alternative text: ;)
Alternative text: The 350ci Small Block is now assembled!
Alternative text: Jackie removing the driver's door.
Alternative text: The driver's door resting on saw horses. We'll take care of the parking-lot rash when we repaint.
Alternative text: After we removed the door pillar cover.
Alternative text: The valve covers, and oil pan are fully stripped and after a wipe-down with acetone they are ready for paint. Note the white cardboard box in the back with all the engine bolts. Pressing them into cardboard protects the threads from over-spray.
Alternative text: The intake has been masked, the bolt holes blocked off, and we're ready to spray the Chevy Engine Orange.
Alternative text: We scrubbed down the areas of the block that were going to be painted with acetone and then masked off the mating surfaces and plugged the threaded holes to get ready for spraying. We were careful to avoid washing the WD-40 out of the cylinders as we wanted to keep those areas protected from rust.
Alternative text: Painted Intake, Timing Chain Cover, and Harmonic Balancer.
Alternative text: The painted valve covers and oil pan.
Alternative text: The freshly pained engine block.
Alternative text: With the masking and plugs removed, the intake, timing chain cover and harmonic balancer are looking good!
Alternative text: After the masking was pulled off, the machined block is looking great! We went ahead and painted the serial number tab (ju7st in front of cylinder #2). If we we're going for a Bloomington Gold restoration, we would have left this tab un-painted as it came from the factory that way.
Alternative text: There is still some work to do on the oil pan.
Alternative text: The intake manifold. It still has some bits of the old paint on it (even after hot-tanking), which we'll have to remove with a wire wheel.
Alternative text: The harmonic balancer is cleaning up nicely, but it has a groove on the oil seal surface. We'll have to add a repair sleeve to fix it, which we will do after it's painted Chevy engine orange.
Alternative text: Wire-wheeled and sandblasted valve covers, timing chain cover, distributor shielding brackets and engine lift tabs.
Alternative text: Me and Randy
Alternative text: Priming the power steering pump case.
Alternative text: Jackie replacing the inner o-ring seals on the power steering pump. The old o-rings were hardened and brittle and simply broke apart when being removed, which was not surprising since they were 38-years old!
Alternative text: The rebuilt power steering pump. The pulley will be put on when we attach the mounting bracket before installing it on the engine.
Alternative text: The newly sleeved master cylinder. We had to sleeve it due to pitting inside the cylinder bore.
Alternative text: Our freshly painted master cylinder. This is an Eastwood 2K Ceramic Caliper paint.
Alternative text: This is a shot of the floor pan rust on the driver's side as shown by the flight coming up through the floor. We will be replacing both floor pans.
Alternative text: Most of the interior is striped at this point and the rear cargo area is looking good.
Alternative text: Only the instrument cluster, upper dash pad, A-pillars, and upper windshield trim remain. Unfortunately many of the screws in the upper windshield trim and A-pillars are rusted solid and will need to be drilled out.
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